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6000 Kg/H Pet Bottle Recycling & Washing System Automation

Price: 500.00
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Inventory:33012 Piece
  • Product details
  • Product parameters

6000 kg/h PET Bottle Washing Line

PET bottle recycling system is used to recycle from PET bottles bales to PET flakes, which with big capacity from 500 kg/h to 9000 kg/h.This process of washing and crushing is consist of different function units. The final product rPET flakes has a stable quality and various grade applications, especially for PSF ,POY manufacturer with big capacity. Recent year, BoReTech develop new technology, rPET can be achieved Bottle-to Bottle grade application with FDA approval.

Advantage of PET Bottle Washing Line by BoReTech
- Food grade PET bottle washing line supplier in Asia;
- Greater capacity - Greater than 6t/hr input capacity of PET bottle recycling system with full automation and intelligentialize;

- Water saving -provide waste water treatment to decrease water consumption to be lower than 1 liter for each ton of PET flake;
-
Optional Functional Unit for your choice:

1.Automatic Detergent Dosing System:In-line real-time monitoring,save manpower.

2.Online Water Saving System:Save water consumption.
3.PET Fines Purification:High speed centrifugation,multi-step separation,capacity:500 KG/H.
4.Tntegrated Automation:Monitor all machine running statuses and conditions,
fix any equipment problem in a timely manner and enhances plant safety and control stability.


6000 Kg/H Pet Bottle Recycling & Washing System Automation(图1)

6000 Kg/H Pet Bottle Recycling & Washing System Automation(图2)


6000 Kg/H Pet Bottle Recycling & Washing System Automation(图3)



Standard Process Flowchart for Your Reference (Process as per layout based on customer's factory and rPET flakes applications demand)

De-baling------Metal Separation------ Label Scrapping------- Label Separation-------- Presorting------Bottle Pre-washing ------Automatic Sorting/Manual Sorting -----Wet Grinding-------Drying-------Hot Flotation-------Friction-------Continuous Rinsing-----Drying--------Dust Removal------Packing 
6000 Kg/H Pet Bottle Recycling & Washing System Automation(图4)


6000 Kg/H Pet Bottle Recycling & Washing System Automation(图5)



B-to-B Grade PET Bottle Recycling Line

 

Estimated Plant Parameters
Input Capacity
(kg/h)
Required Area
(m2)
Installed Power
(Kw)
Required Water
(kg/h)
Required Steam
(kg/h)
Requied Compressed Air(m3/min)Manpower
150015006002.257003.55
300020009004.513006.57
600030001000923001211
9000450016001432002016

 

Production Consumprion Table-Average Energy Consumption per ton Flakes
Capacity
(kg/h)
Electricity Consumption
(KWh)
Steam
(kg)
Washing Detergent
(kg)
Water Consumption
(ton)
1500170550121.5
3000160500121.5
6000150450121.5
9000145400101.5


Fiber Grade PET Bottle Recycling Line

 

Estimated Plant Parameters
Input Capacity
(kg/h)
Required Area
(m2)
Installed Power
(Kw)
Required Water
(kg/h)
Required Steam
(kg/h)
Requied Compressed Air(m3/min)Manpower
5008001700.752000.58
150012004002.257000.512
300018006004.513000.718
6000280090092300130
9000420014001432001.540

 

Production Consumprion Table-Average Energy Consumption per ton Flakes
Input
Capacity
(kg/h)
Electricity Consumption
(KWh)
Steam
(kg)
Washing Detergent
(kg)
Water Consumption
(ton)
50014055061.5
150013050081.5
300012045081.5
600010040081.5
90009535081.5



Section introduction of PET bottle washing line

1. De-baling Section
De-baling unit adopts weighing-connected feeding device by high automation technology and break up bottle bales and remove mixed metal. The special knife structure can avoid any unexpected mechanical clogging.

2. Sieving Section 
Sieving unit including dry trommel, disk screener and metal removal device to separate some big impurities such as mud, sands and metals from PET bottles and flakes. Meanwhile, through digital technology likes metal detector, pipe-type metal separator, metals can be separated automatically by flapping device to reduce inline manpower. Besides, belt-type metal separator can reach the same function.


3.Label Separation Section
This label separation unit is mainly designed for heat shrinkage label removal.

Label separation unit from BoReTech has two types. One consists of patented label scrapping machine and label blowing machine which wind-force is adjustable. When facing limited space, the new design of compact label remover is also a good choice to scrap heat shrinkage labels and separate them by one machine.

4.Bottle Pre-washing Section
The primary features of this process are the automated water circulation system, continuous feeding and washing. This system uses special designed inner structure to cause friction for PET bottles inside the machine to remove most of adhesive labels, and uses the high-temperature chemical water to remove dirt, sands, glues, rubbers, metal and other impurities on the surface of bottles.

5.Floatation Section
Secondary washing of PET flakes after crushing is very important. Floatation unit separates PO& PP/PE caps which density is below 1 by using water as the separation media. This unit is comprised by floatation washing and packing silo. It's good to remove caps, rings to keep flakes with stable quality. And impurities of final products can be reduced to 100 ppm or even to 50 ppm.

6.Dewatering Section
De-watering process is running by high-speed mechanical centrifugal force, the moisture content of the flakes will be reduced to be less than 1%. If the heat-exchange air drying is supplemented later, the moisture rate of the flakes will be further reduced to be less than 0.7%.


BoReTech Brief
BoReTech is a resource environmental enterprise which integrates manufacturing,engineering and equipment supply. BoReTech is devoted to develop large input capacity of smart PET bottle recycling system with full automation and intelligence. Meanwhile, BoReTech as resources and technology integrator of recycled polyester industrial chain supply turnkey service of PET bottle washing line,bottle-to-fiber and bottle-to-bottle engineering.

BoReTech is the only PET bottle washing line for food-grade B-To-B project in Asia,and more than 170 PET bottle washing lines are running all over the world.

Project Show
6000 Kg/H Pet Bottle Recycling & Washing System Automation(图6)

6000 Kg/H Pet Bottle Recycling & Washing System Automation(图7)
6000 Kg/H Pet Bottle Recycling & Washing System Automation(图8)


After-sales service

Engineers available to service machinery overseas.
Warranty:1 year for machinery,6 months for electrical.

You can find BoReTech Sales Team over the world

6000 Kg/H Pet Bottle Recycling & Washing System Automation(图9)
6000 Kg/H Pet Bottle Recycling & Washing System Automation(图10)
6000 Kg/H Pet Bottle Recycling & Washing System Automation(图11)


FAQ
Q:How do you assistant to install the machine on worksite?
A: Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.

Q:What do you guarantee on China local brand for bearing and gearbox?
A:
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.

Q:Can I use machine with different color?
A: Normally we suggest you paint our standard color , but we can supply customization paint service by paid.

Q:What about packaging and transshipment?
A: 
It depends on capacity and equipment selection. For example, the line with 3 ton/h input capacity, there will be 15x40'HQ containers from China, and 1x40'HQ container from Taiwan. The crusher and crusher blade are made in Taiwan with excellent quality. For some special case, if the client requests the batch type bottle prewashing machine, we will need one flat rack for loading that.
6000 Kg/H Pet Bottle Recycling & Washing System Automation(图12)


Q:What is the delivery of the line?
A: 3~4 months after receipt of the down payment and L/C.

Q: How far is your factory from Shanghai?

A: It takes 1~1.5 hours from Shanghai airport to Boretech according to traffic situation.